Hi folks, put a cover on the bottom of the engine compartment today. Now the bottom is smooth, it stays better clean inside, and the axle member is not in the path of the air flow any more. This new cover can be removed easily if needed, but will generally remain in its place.
Parts needed:
1) One board, 90 x 75 cm, 3mm thick, made of PE.
PE is a thermoplast, the stuff kitchen cutting boards and the famous "Hufferwear" is made out of. There a shops that cut you a board in the size you want. My board was "natural" colour, and for PE that is white. However PE can be obtained in every colour plus black.
Better than PE would be PP, the same material the original covers are, but PP wasn't available.
2) Spread-fasteners, 10 to 12 piece, size (diameter) 8mm These are used for fastening, same as the original plastic fasteners.
Tools: Sharp knife, jigsaw, drill plus drillbit 8.5mm
The rear of the cover is fastened to the front axle body with a 10mm diameter bolt throgh an already existing hole.
If you look at the axle body, you will see there is a hole fairly in the middle. This will accept a bolt inserted from above, a nut fastens the cover.
The very front received three cut-outs, so that the cover could be tucked-in under the front cladding("bumper").
One circular cut-out was put in the cover under the oilfilter, one under the gearbox oil service bolt, and the area under the engine oil pan was also cut out. See pix.
The sides are held with spread-fasteners, those plastic things much of the car is clipped together with. My fasteners were obtained from a Peugeout dealer, and cost almost nothing.
Just drill through the cover board and the original plastic stuff it sits on, put the fastener in and youre done.
The PE board was the most expensive part, it cost €30.- being 20 odd $.
Time: I needed about six hours to do it neatly.
And no, the car does not overheat! The area above the front axle body is enough for airflow.
See pictures for details!